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Every emergency vehicle is custom designed in-house by our design engineer to meet your specifications.
6/28/2011 5:20:00 PM
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We use SolidWorks 3D Modeling Software to create a 3D CAD drawing of your ambulance.
6/28/2011 5:45:00 PM
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Once designed, your ambulance goes into production. We start creating the parts we will need for the module body and interior. The CNC Komo Router will cut parts from materials such as aluminum, brass, wood and plastic.
6/28/2011 5:48:00 PM
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The CNC Trumpf Punch Machine is used to make precision parts from aluminum and stainless steel for tight tolerance assemblies.
6/28/2011 5:50:00 PM
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Our Cincinnati Brake Press helps us form the parts for assembly.
6/28/2011 5:52:00 PM
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Through our integrated SolidBodyTM Construction, module parts are then welded together to maximize strength and safety. We do not use tape or adhesives in our SolidBodyTM Construction.
6/28/2011 5:59:00 PM
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The exterior of the module uses fully welded seams for a safer, stronger, better ambulance module.
6/28/2011 6:12:00 PM
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The finishing process of the ambulance module begins with a 10 stage process that includes acoustical foaming and preparation of the outside.
6/28/2011 6:16:00 PM
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The interior of the module is covered with a polyurethane coating for a high pressure, laminate free interior.
6/28/2011 6:16:00 PM
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The paint process includes utilizing our heated downdraft paint booths, and sanding and buffing the modules for a smoother, mirror-like finish.
6/28/2011 6:18:00 PM
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Once painted, our graphics engineer will design and install a custom graphics package that will make your ambulance stand out!
6/28/2011 6:19:00 PM
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All chassis prep functions are completed per OEM specifications to Ford QVM, International, Chevy, Spartan, GM and RAM requirements.
6/28/2011 6:22:00 PM
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The module is bolted to the cab with (28) 5/16" grade 5 bolts and nylock nuts evenly spaced along the sides and roof of the cab. The module body is securely fastened to the chassis frame rail with (10) 12mm Bolts with rubber insulating spacers.
6/28/2011 6:22:00 PM
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Custom built power distribution quarters are pre-built and fully tested prior to installation in an ambulance body.
6/28/2011 6:23:00 PM
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The MasterTech IVTM control system is programmed to control all electrical functions, system interlocks, load shedding and management with real-time diagnostic monitoring and feedback.
6/28/2011 6:25:00 PM
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The interior cabinets are added to the ambulance module. Custom interior wood or aluminum cabinets are designed and assembled for every customer order.
6/28/2011 6:26:00 PM
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Wiring is labeled within the ambulance module to include the gauge, circuit number and function description every 4" to match the as-built detailed electrical schematics. All harnesses are also sonic welded.
6/28/2011 6:26:00 PM
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Our quality assurance team then performs a road test and complete an 800 point inspection checklist to ensure the vehicle is completed to your specifications.
6/28/2011 6:29:00 PM
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Upon pickup of your ambulance, our pre-delivery inspection pit and "four corner" weight distribution inspection pit will allow you to inspect the underside of your finished ambulance.
6/28/2011 6:29:00 PM
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