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Weld and Automation Engineer

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Department:
Engineering

 

Role Profile & Pay Grade:
Exempt,

 

Location:
Van Wert, Ohio

Mission

We make life better, one relationship
and one vehicle at a time.

Vision

To be the partner of choice, dedicated to
safety and innovation, delivering an exceptional
customer experience through empowered employees.

Summary of Responsibilities

The Weld and Automation Engineer is responsible for the development, implementation, optimization, and support of welding processes and automated manufacturing systems in an automotive production environment. This role ensures high-quality welds, consistent production outputs, and seamless integration of robotic and automated equipment. The ideal candidate will collaborate across departments to improve efficiency, reduce costs, and support new product launches.

Summary of Activities

Responsibilities Activities
Process Development & Optimization Develop and optimize welding processes (MIG, TIG, resistance, laser, etc.) to meet automotive standards.
Define and maintain welding parameters and procedures.
Conduct root cause analysis for welding defects and implement corrective actions.
Automation & Robotics Program and troubleshoot robotic welding cells (e.g., ABB, FANUC, KUKA).
Design and implement automation solutions for welding and material handling.
Support PLC-based systems and ensure integration with factory controls.
Quality & Compliance Ensure compliance with industry standards (AWS, ISO, IATF 16949).
Work with quality and production teams to monitor and improve weld quality.
Conduct regular weld audits and support PPAP submissions.
Project Management & Support Lead projects for new equipment installations and upgrades.
Support new model launches with weld feasibility studies and tooling.
Develop and maintain PFMEAs, control plans, and work instructions.
Continuous Improvement Use lean manufacturing and Six Sigma tools to identify and implement process improvements.
Drive cost reduction initiatives related to welding consumables, cycle time, and scrap.

Technical Skills/Competencies (Technical Knowledge, Education and Experience)

  • Bachelor’s degree in Welding Engineering, Mechanical Engineering, Electrical Engineering, or related field.
  • 3+ years of experience in welding and/or automation within automotive or high-volume manufacturing.
  • Proficiency in robotic programming (ABB/FANUC/KUKA) and PLC troubleshooting (Siemens/Allen-Bradley).
  • Strong knowledge of weld inspection techniques (visual, destructive, non-destructive).
  • Familiarity with GD&T, AutoCAD/SolidWorks, and Microsoft Office tools.
  • AWS certification or equivalent is a plus.

Personality Traits / Core Skills

  • Analytical and problem-solving skills.
  • Strong project management and organizational abilities.
  • Excellent communication and teamwork.
  • Detail-oriented and safety-conscious.

Essential Functions/Physical Requirements

  • Complete all work as detailed in the summary of responsibilities of this position profile at acceptable productivity and quality levels
  • Demonstrate all technical skills/competencies and core skills as referenced in this job specification at acceptable productivity and quality levels
  • Demonstrate reasonable and reliable attendance
  • Maintain any required licensures and/or certifications
  • Operate all job-related equipment or machines at acceptable productivity and quality levels
  • Successfully pass a post offer drug test, as well as random, reasonable suspicion and post-accident drug and alcohol test thereafter
  • Ability to lift and move up to 100 pounds with assistance, regularly require to walk, talk and hear, reach with hands and arms, stand, crouch and kneel; frequently required to use hand to finger dexterity in order to handle objects, tools, and/or controls; occasionally required to stoop or crawl